recently, relying on its profound accumulation in the battery testing field, shenzhen repower technology co., ltd. (referred to as "repower technology") has launched a "full-process testing solution for two/three-wheeler batteries" covering the entire life cycle of "r&d - production - after-sales - recycling". this solution directly addresses the industry's core pain points in quality, efficiency, and cost, laying a solid foundation for safety and efficiency in the industrial chain.
electric two-wheeled and three-wheeled vehicles have become an indispensable part of urban short-distance transportation, and the safety, reliability, and service life of their core power batteries have attracted much attention. however, issues such as fragmented battery testing links, inconsistent standards, and insufficient equipment accuracy have long restricted product quality improvement and cost optimization. repower technology has fully integrated the two/three-wheeler battery testing chain and launched a "full-process testing solution for two/three-wheeler batteries" covering eight core products, ensuring that every link, from tiny cells to complete battery packs, undergoes rigorous inspection.
the core advantages of repower technology's full-process testing solution for two/three-wheeler batteries are remarkable:
leading precision: the measurement accuracy of key parameters reaches up to 0.01% f.s (full scale), with true and reliable data providing a solid basis for r&d decisions and quality judgment. meanwhile, the equipment features millisecond-level response speed, supporting high-speed working condition pulse testing and multi-channel parallel testing, which significantly shortens testing time, accelerates production rhythms, and helps customers quickly increase production capacity.
intelligent linkage: repower technology's high-precision testing equipment can intelligently link with water chillers, environmental chambers, and various auxiliary modules (temperature, pressure, etc.) to build a high-performance testing system. it accurately simulates real usage scenarios and comprehensively evaluates the real electrical performance and safety boundaries of battery packs.
flexible expansion: the modular design easily adapts to different technical routes such as lead-acid, lithium-ion, and sodium-ion batteries, and can be flexibly expanded according to customers' production capacity and scenario needs.
significant cost reduction: bid farewell to the chaos of scattered procurement and multi-headed management. one set of solutions covers the entire process, greatly reducing equipment procurement, maintenance, and management costs. the system's modular design and automated operation processes reduce space usage while minimizing labor input. coupled with the system's ultra-high energy feedback efficiency, it reduces energy consumption, saving electricity and worry.
eight product categories synergize to cover five key scenarios
the solution leverages eight categories of precision equipment working in synergy to precisely serve the full life cycle of two/three-wheeler batteries:
battery r&d phase: repower technology's protection board & bms testing system, power battery bms automated testing system, 6v power cell testing system, and module/pack charge-discharge testing system can conduct in-depth verification of protection board & bms, cell, and module performance (e.g., cycle life, temperature characteristics), accelerating the r&d process.
battery production phase: the equipment used in the r&d phase, along with repower's battery finished/semi-finished product testing system, enables customers to achieve efficient, high-precision full-process inspection from protection board & bms to pack, significantly improving production yield and capacity.
vehicle assembly phase: repower technology provides reliable incoming material inspection and battery pack performance matching solutions for two/three-wheeler manufacturers, ensuring the endurance stability and safety of the final product.
after-sales maintenance phase: in addition to protection board & bms testing systems, cell and module/pack testing systems, repower has launched a portable battery pack after-sales testing system tailored for after-sales scenarios. with its compact and intelligent design, it enables rapid on-site testing and data analysis of installed batteries, making after-sales maintenance precise and efficient.
battery recycling and second-life utilization phase: the solution's high-precision testing equipment (e.g., charge-discharge systems, portable detectors) and mtvs auxiliary safety system/mts multi-channel temperature acquisition unit can accurately evaluate the state of health (soh) of retired batteries, providing a scientific basis for safe second-life utilization and efficient resource recycling.
"testing" to promote "progress": driving industrial upgrading
against the backdrop of the country's continuous advancement of the "dual carbon" goals, the in-depth implementation of new national standards, and the continuous expansion of the electric two-wheeler and light electric vehicle markets, the full-process testing solution for electric two/three-wheeler batteries launched by repower technology not only helps enterprises improve quality and efficiency and strictly control quality, but also provides strong support for product iteration and upgrading, continuous technological improvement, and the construction of a safe and green battery recycling system through precise testing data covering the entire life cycle of batteries.
from r&d verification in laboratories to lean manufacturing on production lines, to reliable operation at the terminal and green regeneration of resources, repower technology is safeguarding the "power heart" of electric two/three-wheelers with its professional, systematic, and intelligent testing solutions.
attachment: products under repower technology's full-process testing solution for two/three-wheeler batteries:
power cell testing system | hrcds-6v
module & pack testing system | hrcds-100v60a/30a-c
power battery pack semi-finished/finished product testing system
power battery protection board testing system
auxiliary acquisition system | mtvs multi-channel voltage and temperature acquisition unit
auxiliary acquisition system | mts multi-channel voltage and temperature acquisition unit
